fix(storage): counts persistence is single-flight, coalesced, and never races its own temp file

persistCounts() was write-through on every count change with no
serialization, and the atomic writer named its temp file with millisecond
granularity. Two persists inside one millisecond shared the temp path: both
wrote it, the first rename consumed it, the second rename found nothing —
ENOENT, roughly 1,500 times a day on a busy production brain, with a full
ledger write per change behind it. No data was lost (the surviving rename
carried a complete ledger and the next change re-persisted), but the race
was real and the write rate absurd.

flushCounts() now runs exactly one persist at a time; requests arriving
during it collapse into one trailing pass that carries the burst's final
state — N changes cost at most two writes. writeFileAtomic() adds a
per-process sequence to the temp name so no two writes can share a path.
Pinned: a 25-change burst → ≤2 ledger writes, zero errors, ledger equal to
memory; parallel real writes land complete; three same-instant atomic
writes own three distinct temp paths.

src/storage/adapters/baseStorageAdapter.ts

@@ -1089,6 +1089,10 @@ export abstract class BaseStorageAdapter implements StorageAdapter {
 
   // Counts changed since the last persist? Drives the write-through flush.
   protected pendingCountPersist = false
+  /** The one persist running right now, if any (single-flight law — see flushCounts). */
+  private countPersistInFlight: Promise<void> | null = null
+  /** The one trailing persist a burst has queued behind the in-flight one. */
+  private countPersistTrailing: Promise<void> | null = null
 
   /**
    * Get total noun count - O(1) operation
@@ -1341,15 +1345,46 @@ export abstract class BaseStorageAdapter implements StorageAdapter {
       return
     }
 
-    try {
-      // Persist to storage (implemented by subclass)
-      await this.persistCounts()
-      this.pendingCountPersist = false
-    } catch (error) {
-      console.error('CRITICAL: Failed to flush counts to storage:', error)
-      // Keep pending flag set so we retry on next operation
-      throw error
+    // SINGLE-FLIGHT, COALESCED. Counts are write-through on every change, so
+    // a burst of writes used to launch one persist per change, all in flight
+    // together. Two of them inside the same millisecond shared the atomic
+    // writer's temp path (`.tmp-<pid>-<ms>`): both wrote it, the first rename
+    // consumed it, the second rename found nothing — ENOENT, ~1,500 times a
+    // day on a busy production brain, with a full ledger write per change
+    // behind it. Now exactly one persist runs at a time; requests that arrive
+    // while it runs collapse into ONE trailing persist that carries the final
+    // state. A burst of N changes costs at most two writes and never races
+    // itself.
+    if (this.countPersistInFlight) {
+      // The in-flight write may have already serialised a stale snapshot —
+      // ask for one more pass after it, and let every caller in this burst
+      // await that same pass.
+      if (!this.countPersistTrailing) {
+        this.countPersistTrailing = this.countPersistInFlight
+          .catch(() => undefined)
+          .then(() => {
+            this.countPersistTrailing = null
+            return this.flushCounts()
+          })
+      }
+      return this.countPersistTrailing
     }
+
+    this.countPersistInFlight = (async () => {
+      try {
+        // Persist to storage (implemented by subclass)
+        this.pendingCountPersist = false
+        await this.persistCounts()
+      } catch (error) {
+        // Keep the flag set so the next operation retries.
+        this.pendingCountPersist = true
+        console.error('CRITICAL: Failed to flush counts to storage:', error)
+        throw error
+      } finally {
+        this.countPersistInFlight = null
+      }
+    })()
+    return this.countPersistInFlight
   }
 
   /**

src/storage/adapters/fileSystemStorage.ts

@@ -2400,8 +2400,15 @@ export class FileSystemStorage extends BaseStorage {
    * Atomic write via temp-file-then-rename so concurrent readers never see a
    * half-written lock JSON. Reused by writer-lock writes + heartbeat.
    */
+  /** Monotonic per-process sequence so two atomic writes never share a temp path. */
+  private static atomicWriteSeq = 0
+
   private async writeFileAtomic(filePath: string, contents: string): Promise<void> {
-    const tmp = `${filePath}.tmp-${process.pid}-${Date.now()}`
+    // pid + timestamp alone collided: two writers of the same target inside
+    // one millisecond shared this path, and the loser's rename found the
+    // winner had already moved it (ENOENT). The sequence makes every call's
+    // temp path its own.
+    const tmp = `${filePath}.tmp-${process.pid}-${Date.now()}-${++FileSystemStorage.atomicWriteSeq}`
     await fs.promises.writeFile(tmp, contents)
     await fs.promises.rename(tmp, filePath)
   }

tests/integration/counts-persist-single-flight.test.ts

@@ -0,0 +1,111 @@
+/**
+ * @module tests/integration/counts-persist-single-flight
+ * @description Regression for a production race in FileSystemStorage's
+ * counts ledger: `persistCounts()` was write-through on every count change
+ * with no serialization, and the atomic writer named its temp file with
+ * millisecond granularity (`.tmp-<pid>-<ms>`). Two persists inside one
+ * millisecond shared the temp path — both wrote it, the first rename
+ * consumed it, the second rename found nothing: ENOENT, ~1,500 times a day
+ * on a busy production brain, with a full ledger write per change behind it.
+ *
+ * Under pin: persists are single-flight and coalesced — one in flight, at
+ * most one trailing pass carrying the burst's final state — and every atomic
+ * write owns a unique temp path. A burst of N count changes costs at most
+ * two ledger writes, never errors, and leaves a ledger equal to memory.
+ */
+import { describe, it, expect, beforeEach, afterEach, vi } from 'vitest'
+import * as fs from 'node:fs'
+import * as os from 'node:os'
+import * as path from 'node:path'
+import { Brainy } from '../../src/brainy.js'
+import { NounType } from '../../src/types/graphTypes.js'
+
+describe('counts persistence is single-flight, coalesced, and never races its own temp file', () => {
+  let dir: string
+  let brain: any
+
+  beforeEach(async () => {
+    process.env.BRAINY_DETERMINISTIC_EMBEDDINGS = 'true'
+    dir = fs.mkdtempSync(path.join(os.tmpdir(), 'brainy-counts-race-'))
+    brain = new Brainy({
+      requireSubtype: false,
+      storage: { type: 'filesystem', path: dir },
+      dimensions: 384,
+      silent: true
+    })
+    await brain.init()
+  })
+
+  afterEach(async () => {
+    vi.restoreAllMocks()
+    await brain.close()
+    fs.rmSync(dir, { recursive: true, force: true })
+  })
+
+  it('a burst of concurrent count changes → at most two ledger writes, zero errors, ledger == memory', async () => {
+    const storage = brain.storage
+    const countsPath: string = storage.countsFilePath
+    expect(countsPath, 'the filesystem adapter persists a counts ledger').toBeTruthy()
+
+    // Let init's own persists settle so the burst is measured alone.
+    await storage.flushCounts?.()
+
+    const renameSpy = vi.spyOn(fs.promises, 'rename')
+    const errorSpy = vi.spyOn(console, 'error')
+
+    // Twenty-five concurrent count changes — the shape of a write burst; each
+    // used to launch its own persist.
+    const BURST = 25
+    await Promise.all(
+      Array.from({ length: BURST }, () => storage.scheduleCountPersist())
+    )
+
+    const ledgerRenames = renameSpy.mock.calls.filter(([, to]) => String(to) === countsPath)
+    expect(ledgerRenames.length, 'single-flight + one trailing pass').toBeLessThanOrEqual(2)
+    expect(ledgerRenames.length, 'the burst was persisted at all').toBeGreaterThanOrEqual(1)
+
+    const persistErrors = errorSpy.mock.calls.filter((args) => String(args[0]).includes('persisting counts'))
+    expect(persistErrors).toEqual([])
+
+    const ledger = JSON.parse(fs.readFileSync(countsPath, 'utf-8'))
+    expect(ledger.totalNounCount).toBe(storage.totalNounCount)
+    expect(ledger.totalVerbCount).toBe(storage.totalVerbCount)
+  })
+
+  it('real writes in parallel: the ledger lands complete and no persist error is logged', async () => {
+    const storage = brain.storage
+    const countsPath: string = storage.countsFilePath
+    const errorSpy = vi.spyOn(console, 'error')
+
+    await Promise.all(
+      Array.from({ length: 12 }, (_, i) =>
+        brain.add({ data: `burst row ${i}`, type: NounType.Thing })
+      )
+    )
+    await storage.flushCounts?.()
+
+    const persistErrors = errorSpy.mock.calls.filter((args) => String(args[0]).includes('persisting counts'))
+    expect(persistErrors).toEqual([])
+    const ledger = JSON.parse(fs.readFileSync(countsPath, 'utf-8'))
+    expect(ledger.totalNounCount).toBe(storage.totalNounCount)
+    expect(await brain.getNounCount()).toBe(ledger.totalNounCount)
+  })
+
+  it('every atomic write owns its own temp path — two writes in one millisecond never collide', async () => {
+    const storage = brain.storage
+    const tmpNames: string[] = []
+    vi.spyOn(fs.promises, 'writeFile').mockImplementation(async (p: any) => {
+      tmpNames.push(String(p))
+    })
+    vi.spyOn(fs.promises, 'rename').mockImplementation(async () => undefined)
+    const target = path.join(dir, 'probe.json')
+    await Promise.all([
+      storage.writeFileAtomic(target, '{"a":1}'),
+      storage.writeFileAtomic(target, '{"a":2}'),
+      storage.writeFileAtomic(target, '{"a":3}')
+    ])
+    const probeTmps = tmpNames.filter((n) => n.startsWith(`${target}.tmp-`))
+    expect(probeTmps.length).toBe(3)
+    expect(new Set(probeTmps).size, 'no two writes shared a temp path').toBe(3)
+  })
+})